Floor 04 · HS-IIoT

HS-IIoT platform: a 4th-generation industrial SCADA

An end-to-end, hardware-to-cloud system for critical industrial sites: power, generators and tanks on one screen.

−90%network bandwidth via Edge Deadband
99.9%uptime target with OTA auto-rollback
3Φreal-time three-phase power quality
ISA-18.2industrial alarm management
Stack
ESP32Modbus RTU/TCPRS485MQTTWireGuardDockerMongoDBNode-REDReact

Distributed architecture

A high-reliability wireless master-slave architecture that collects plant data without depending on conventional LAN infrastructure, removing single points of failure.

Power-quality edge nodes

Three-phase metering of voltage, current and power factor in real time, with an edge deadband algorithm that cuts bandwidth by 90%.

Water management

Ultrasonic level and water-quality sensing with EMA filtering driving state-machine pump control.

Cloud & servers

Data travels over encrypted WireGuard tunnels to a Docker host running MQTT brokers, MongoDB and Node-RED.

Resilience

Self-testing OTA firmware updates with automatic rollback when faults are detected.

Predictive maintenance

AI models analyse load unbalance and predict equipment faults and motor wear, inside a React SCADA dashboard aligned with ISA-18.2.

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